TPU Filament: Which Flexible Grade Should You Use?

Guide · 3 min read

3D printed lightbox by IMPRESOFilament guide

Most 3D printed parts are rigid. But phone cases, shoe soles, grips and bumpers need to bend, squish and bounce back. That's what TPU is for. Here's how Bambu Lab's TPU range works, from soft 85A to the firmer TPU for AMS, and how to pick one.

>650%Stretch before break
68DTPU for AMS hardness
3x95A HF speed vs 95A

Quick answer

The short answer

TPU (thermoplastic polyurethane) is a flexible, rubber-like filament. It stretches, absorbs impact and resists wear. The number after the name, like 85A or 95A, is its Shore hardness: lower is softer.

Bambu Lab offers TPU 85A (softest), TPU 90A, TPU 95A HF (fast printing) and TPU for AMS, which Bambu rates at Shore 68D, a much firmer scale.

01

How Shore hardness works

Shore A measures soft materials. A rubber band sits around the low end, while a shopping cart wheel sits up high. Shore D is a separate scale for harder plastics. So TPU 85A feels squishy, 95A feels like a firm rubber, and 68D is tough with only a little give.

Design matters as much as the material. Bambu notes that more walls and denser infill make TPU prints less elastic. Fewer walls and lighter infill make them softer.

02

Bambu's TPU range compared

Bambu's dataTPU 85ATPU 90ATPU 95A HFTPU for AMS
Hardness85A90A95A68D
Tensile strength12.0 MPa12.5 MPa27.3 MPa22.4 MPa
Stretch before breaking>700%>650%>650%>650%
Multi-color (AMS)NoNoNoYes

Every version stretches to more than six times its length before breaking. The firmer grades are roughly twice as strong in tension.

3D printed sculpture by IMPRESO
Every 3D print is checked by hand before it leaves the studio.

03

Which TPU for which job

  • TPU 85A: the softest. Bambu suggests it for protective cases and fidget toys. It needs a 0.6 or 0.8 mm nozzle.
  • TPU 90A: a little firmer. Bambu suggests shoe soles and RC car tires.
  • TPU 95A HF: the classic firm-flexible grade. Bambu rates it about three times faster to print than standard TPU 95A, with the same flexibility and impact resistance.
  • TPU for AMS: the toughest and least stretchy. It's the one that works with Bambu's multi-color system, so it can be combined with other colors in one print. Bambu suggests phone covers, door stoppers, sports gear and car parts.

04

What TPU is good for

  • Phone and gadget cases, bumpers and corner guards
  • Gaskets, seals, grips and non-slip feet
  • Wearables, watch straps and cosplay armor straps
  • Shoe soles, insoles and props that need to flex
  • Toys and squishy fidgets

05

Limits and design tips

  • Slow to print. Even the fast grades print slower than PLA, especially soft 85A. That affects turnaround.
  • Not food grade. Bambu says not to use TPU for AMS prints for food contact.
  • Avoid tiny details and bridges. Soft material sags. Keep features chunky and supports minimal.
  • Combine with rigid parts. A rigid shell in PETG with TPU grips or bumpers often works better than an all-flex part.

06

TPU at IMPRESO

We print TPU in-house at our Ridgewood, Queens studio. Tell us how soft the piece should feel and what it needs to survive, and we'll recommend the right grade. Every job is quoted individually.

Start a 3D project

Send us your file, a sketch or a reference object with the feel you want. We'll pick the grade and quote it.

Start a 3D project → See 3D printing →

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luis aguilera

Luis Aguilera was born Caracas, Venezuela and then moved to Miami, Florida as a teenager. A street artist by nature, Aguilera has always been intrigued by the innovative ways that photography can capture a moment, especially shots near water. With the use of various DJI drones, Aguilera has been able to capture moments that were only available to those who had access to a helicopter. With his drone photography, Aguilera has been able to capture stunning photos of the oceans in different parts of the world. His series, “Thalassophile”, which means lover of the oceans, has explored the beaches of Miami Beach and Fort Lauderdale in Florida as well as Ocho Rios, Jamaica. He’s also captured the exotic beaches in Waipo’o Valley, Waimea Beach, and Two Step in Hawaii. Mesmerized by the beachside scene and its ocean-adjacent atmosphere, this series focuses on the immensity and power of the ocean and how small people are in comparison. Capturing moments that feel authentic and true to the experience of being by the ocean, Aguilera’s series shows how no matter how different humans are, we are all captured the same 400 ft. in the air. The series also highlights how all people end up doing the same things when they see and interact with the water – whether that is sun bathing, lying in an inflatable tube, or enjoying the weather with friends, drinks and some food. The collectiveness of the aerial shots emphasize how people not only react to the ocean in similar ways, they also all love to do the same things at the beach. As Aguilera continues to focus on his drone photography and his “Thalassophile” series, he is looking to explore other regions as well. His next photos will be of the tulip fields and city of Amsterdam, Holland. He will also continue to explore the sands of Miami Beach and this summer the Caribbean beaches of the Dominican Republic. If you’re interested in working or collaborating with Luis Aguilera, please contact him at luisaguileraphoto@gmail.com.

 

http://www.luisaguilera.me
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